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Manufacturing & Metal Casting: Sand, Die, Investment Casting

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  • 175 Students
  • Updated 10/2025
4.2
(31 Ratings)
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Course Information

Registration period
Year-round Recruitment
Course Level
Study Mode
Duration
2 Hour(s) 4 Minute(s)
Language
English
Taught by
Omprakas M A
Rating
4.2
(31 Ratings)

Course Overview

Manufacturing & Metal Casting: Sand, Die, Investment Casting

Learn Casting & Manufacturing: Sand, Die, Investment Casting, Patterns, Melting, Solidification and Quality Control

Welcome to Manufacturing Engineering: Industrial Metal Casting Basics!

Learn manufacturing processes and metal casting techniques in this course. From sand casting, die casting, and investment casting to pattern making, melting, pouring, solidification, and quality control, this course gives you everything you need to become job-ready in casting manufacturing and foundry operations.

Whether you are a beginner, an engineering student preparing for placements, or an industry professional upgrading your skills, this is a step-by-step, practical course that balances theory with real-world applications.

What You’ll Learn

  • Fundamentals of Manufacturing Processes: Understand key manufacturing methods and how casting fits within metal forming.

  • Casting Processes Explained: Learn sand, die, and investment casting basics with clear demonstrations

  • Pattern Making & Molding: Design and prepare patterns with industry allowances and mold preparation techniques.

  • Melting & Pouring: Explore furnaces, metal melting principles, pouring techniques, and shop-floor applications.

  • Solidification Science: Master cooling and shrinkage effects, and learn to prevent common casting defects.

  • Gating & Riser Design: Engineer systems for optimal flow, reduced scrap, and improved casting yield.

  • Defect Analysis & Quality Control: Identify and eliminate casting defects using modern QC methods.

  • Advanced Foundry Technologies: Dive into vacuum casting, squeeze casting, and rapid prototyping.

Why This Course Stands Out

  • Covers both general manufacturing processes + specialized casting expertise

  • Beginner-friendly yet loaded with industry-level depth

  • Practical demos, case studies, and real-world insights

  • Designed for students, supervisors, quality inspectors, and entrepreneurs

  • Lifetime access with updates & instructor support

Who Should Take This Course?

  • Engineering Students seeking hands-on knowledge for projects and interviews

  • Beginners in Manufacturing looking for a guided introduction

  • Supervisors & Professionals improving foundry efficiency and defect control

  • Quality Control Inspectors building skills in defect prevention and cost reduction

  • Entrepreneurs & Foundry Owners aiming to launch or optimize a casting business

By the End of This Course, You Will:

  • Understand manufacturing processes with focus on metal forming by casting

  • Master sand, die, and investment casting end-to-end

  • Apply solidification, riser, and gating principles to real-world scenarios

  • Analyze and eliminate casting defects using QC methods

  • Be confident for interviews, projects, shop-floor roles, or business growth

Take the Leap – Build Your Career in Manufacturing & Metal Casting!
This course combines manufacturing fundamentals with specialized foundry and casting expertise to give you both breadth and mastery. Learn from an professional and gain practical, job-ready skills to stand out in engineering, industry, or entrepreneurship

- Omprakas M A - Your Instructor!

Course Content

  • 12 section(s)
  • 61 lecture(s)
  • Section 1 Introduction to Manufacturing Processes
  • Section 2 Introduction to Casting Manufacturing
  • Section 3 Fundamentals of Casting Processes
  • Section 4 Pattern Making & Moulding Processes
  • Section 5 Gating & Riser Design
  • Section 6 Melting & Pouring Processes
  • Section 7 Solidification & Cooling
  • Section 8 Post‑Casting Operations
  • Section 9 Casting Defects & Quality Control Techniques
  • Section 10 Advanced Casting Manufacturing Processes
  • Section 11 Case Study
  • Section 12 Finish Strong: Cast With Confidence

What You’ll Learn

  • Learn different types of manufacturing processes and their classifications, including primary, secondary to understand industry applications, Evaluate and select from 11 casting processes (sand, die, investment casting) for manufacturing requirements based on materials, cost, and production volume, Design pattern and mold systems by applying shrinkage, machining, draft, and distortion allowances while selecting optimal materials for specific applications, Develop gating and riser systems using scientific principles to ensure proper metal flow, reduce defects, and optimize solidification in casting processes, Master the operation of industrial furnaces (Crucible, Induction, Electric Arc) and implement precise pouring techniques for consistent casting quality, Implement quality control systems using SPC and QMS to identify, analyze, and prevent common casting defects while maintaining production standards, Solve real-world casting problems through case studies and apply both traditional solutions and emerging technologies to optimize manufacturing processes


Reviews

  • A
    Alan Ritcey
    4.0

    yes I worked on basic oxygen furnaces in a melt shop and on electric arc furnaces and producing calcium carbide pigs in an oven room

  • A
    Arul murugan
    5.0

    The Teaching and Technical Definition with Real time examples are very good to understanding and it is easy to understand the concept.. The video is very useful.

  • V
    Vasnth raj
    5.0

    Great course for beginners! Everything is explained clearly and in simple terms. The casting and manufacturing topics were easy to follow and well-organized. Highly recommend if you're just starting out!

  • M
    Mallikarjuna Gowd / Group Head -Quality Assurance & Control /CHQ /PRIL
    4.0

    All these are basic...

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